Remote Senior Process Engineer - Advanced Materials Manufacturing

Our client is actively seeking a highly experienced Remote Senior Process Engineer specializing in Advanced Materials Manufacturing. This is a critical, fully remote position where you will play a leading role in the design, development, and optimization of cutting-edge manufacturing processes for novel materials. Your expertise will be crucial in translating laboratory-scale innovations into robust, scalable, and cost-effective production solutions. You will work closely with our R&D, engineering, and production teams to ensure seamless integration of new materials into our manufacturing workflows. The ideal candidate possesses a strong background in materials science, chemical engineering, or a closely related field, coupled with a proven track record in process development and scale-up. Exceptional communication and collaboration skills are essential for success in this remote role.

Key Responsibilities:

• Lead the development and optimization of manufacturing processes for advanced materials, including polymers, composites, and specialty chemicals.
• Design, implement, and validate pilot-scale and full-scale production processes.
• Perform detailed process modeling, simulation, and analysis to identify potential improvements and risks.
• Develop and execute Design of Experiments (DOE) to optimize process parameters.
• Collaborate with R&D scientists to transition new materials from laboratory to production.
• Troubleshoot and resolve complex manufacturing process issues, ensuring minimal disruption to production schedules.
• Develop and maintain comprehensive process documentation, including P&IDs, SOPs, and process safety information.
• Ensure compliance with all relevant safety, environmental, and quality regulations.
• Evaluate and recommend new technologies and equipment to enhance manufacturing capabilities.
• Provide technical guidance and mentorship to junior engineers and manufacturing personnel.
• Work effectively with cross-functional teams, including engineering, operations, quality control, and supply chain.
• Prepare detailed technical reports and present findings and recommendations to management.

Qualifications:

• Master's degree or PhD in Chemical Engineering, Materials Science, Mechanical Engineering, or a related discipline.
• Minimum of 7 years of experience in process engineering, with a strong focus on advanced materials manufacturing.
• Proven experience in process development, scale-up, and optimization of complex chemical or material processes.
• In-depth knowledge of materials characterization techniques and their implications for manufacturing.
• Proficiency with process simulation software (e.g., Aspen Plus, CHEMCAD) and statistical analysis tools (e.g., Minitab).
• Strong understanding of process safety management (PSM) principles.
• Excellent problem-solving, analytical, and critical thinking skills.
• Exceptional written and verbal communication skills, with the ability to articulate technical concepts clearly to diverse audiences.
• Demonstrated ability to manage multiple projects simultaneously and meet deadlines.
• Proven ability to thrive in a fully remote work environment, demonstrating strong self-discipline and initiative.
• Experience with project management methodologies.

This is a unique opportunity to work at the forefront of advanced materials innovation from the comfort of your home office. Join a forward-thinking company and contribute to shaping the future of manufacturing.