Process Engineer

Job Title: Process EngineerJob Description The Process Engineer supports the development, scale-up, and optimization of manufacturing and assembly processes for new and existing cosmetic products. This role leads the technical execution of new product introductions, tech transfers, pilot trials, and process troubleshooting to ensure safe, efficient, GMP-compliant, and cost-effective production. The Process Engineer evaluates manufacturability of new projects and coordinates with Engineering leadership regarding capital equipment requirements. Responsibilities + Review new product briefs and customer requirements to assess manufacturing feasibility, equipment capability, capacity constraints, and process risks. + Identify gaps in existing equipment or infrastructure and coordinate with the Process Engineering Manager and Engineering team to define capital expenditure (CAPEX) needs for new projects. + Lead technical implementation of new product introductions, ensuring accurate translation of specifications into manufacturing and filling/assembly processes. + Execute and document customer technical transfers; ensure alignment between customer requirements and plant capabilities. + Conduct pilot batches and line trials; collect and analyze data; author detailed technical reports and recommendations. + Support process scale-up activities from laboratory to full commercial production. + Partner with Quality to develop, review, and maintain accurate manufacturing and filling specifications in compliance with cosmetic GMP requirements. + Identify process variability and implement corrective actions in collaboration with Production and Quality teams. + Troubleshoot manufacturing issues and provide data-driven solutions to improve product quality and operational efficiency. + Contribute to continuous improvement initiatives focused on yield improvement, waste reduction, labor efficiency, and process reliability. + Assist in maintaining formula input systems and ensure manufacturing procedures are accurately implemented into Batch Pack (or applicable ERP/MES system). + Maintain working knowledge of laboratory, batching, filling, and assembly equipment within assigned areas of responsibility. + Adhere to all safety policies and promote safe work practices. Essential Skills + Process engineering experience in the Chemical, Pharma, Cosmetic, or Personal Care industry. + Manufacturing experience with a focus on engineering, continuous improvement, and lean manufacturing. + Proficiency in Six Sigma methodologies and process improvement techniques. + Ability to create and follow work instructions and interpret technical specifications. + Strong analytical and problem-solving skills. + Effective written and verbal communication skills. + Ability to manage multiple projects and priorities simultaneously. + Proficiency in Microsoft Office; experience with ERP or manufacturing systems preferred. Additional Skills & Qualifications + Bachelor's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, Chemistry, or related technical field; OR minimum of five (5) years of relevant technical manufacturing experience. + Minimum three (3) years of manufacturing plant experience; cosmetic or personal care manufacturing experience preferred. + Experience working in GMP-regulated environments preferred. + Working knowledge of cosmetic Good Manufacturing Practices (GMPs). Work Environment You will support a team of two, including one Process Engineer, and report directly to the Process Engineering Manager. The company is experiencing significant growth and taking on new projects, providing opportunities for career development and internal growth. Job Type & Location This is a Permanent position based out of Saddle Brook, NJ. Pay and Benefits The pay range for this position is $70000.00 - $90000.00/yr. full health benefits - health, dental, vision 401k accrued vacation, sick, and pto Workplace Type This is a fully onsite position in Saddle Brook,NJ. Application Deadline This position is anticipated to close on Jun 23, 2026. About Actalent Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law. If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options. San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records. Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability. Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.