Principal Mechanical Design Engineer (Remote)

Our client, a renowned innovator in advanced robotics and automation systems, is seeking a Principal Mechanical Design Engineer to join their pioneering remote engineering team. This is a fully remote position, offering the opportunity to work on cutting-edge projects without geographical constraints, supporting a company with significant operations related to the vibrant tech scene in Denver, Colorado . You will be instrumental in conceptualizing, designing, and validating complex mechanical systems and components for state-of-the-art robotic platforms. This role demands exceptional creativity, a deep understanding of mechanical engineering principles, and extensive experience with CAD software and simulation tools. The ideal candidate will have a proven track record of leading challenging design projects from ideation through to production, demonstrating strong analytical and problem-solving skills. You will collaborate closely with electrical engineers, software developers, and manufacturing teams to ensure seamless integration and optimal performance of mechanical designs. Key responsibilities include performing detailed stress analysis, thermal analysis, and dynamic simulations; developing robust and manufacturable designs; selecting appropriate materials; and creating comprehensive manufacturing drawings and documentation. This remote role requires excellent communication and collaboration skills, as you will work with distributed teams and potentially conduct virtual reviews and testing. You will also mentor junior engineers and contribute to setting technical direction within the team. This is an unparalleled opportunity to shape the future of robotics and automation through innovative mechanical design, all within a flexible remote work environment.

Responsibilities:

• Lead the design and development of complex mechanical systems and components for robotic applications.
• Create detailed 3D CAD models and 2D manufacturing drawings using industry-standard software (e.g., SolidWorks, CATIA, Creo).
• Perform advanced engineering analyses, including Finite Element Analysis (FEA) for stress, thermal, and vibration; and dynamic simulations.
• Select appropriate materials and manufacturing processes based on design requirements and cost considerations.
• Collaborate effectively with cross-functional teams (electrical engineering, software development, manufacturing).
• Develop and execute rigorous validation and verification plans for mechanical designs.
• Troubleshoot and resolve complex mechanical design issues throughout the product lifecycle.
• Mentor and guide junior mechanical engineers, fostering technical growth within the team.
• Stay current with advancements in mechanical engineering, materials science, and robotics technologies.
• Develop technical specifications and documentation for components and systems.
• Contribute to the strategic technical roadmap for mechanical design within the organization.
• Support manufacturing and production teams during product ramp-up and ongoing production.

Qualifications:

• Master's or Ph.D. in Mechanical Engineering or a related field.
• 10+ years of progressive experience in mechanical design and engineering, with a focus on complex electromechanical systems or robotics.
• Expert proficiency in 3D CAD modeling software (e.g., SolidWorks, CATIA, Inventor) and PDM/PLM systems.
• Strong experience with FEA and other simulation tools (e.g., ANSYS, Abaqus, COMSOL).
• Deep understanding of kinematics, dynamics, thermodynamics, and material science.
• Proven ability to lead complex design projects from concept to production.
• Excellent analytical, problem-solving, and critical thinking skills.
• Exceptional communication, collaboration, and presentation skills for remote work.
• Experience with precision mechanisms, motion control, and automation is highly desirable.
• Familiarity with manufacturing processes such as CNC machining, injection molding, and additive manufacturing.