Senior Thermal Engineer - Mechanical Engineering - Remote

Our client, a rapidly growing technology firm specializing in advanced hardware solutions, is seeking a highly experienced Senior Thermal Engineer. This is a 100% remote position, offering the flexibility to work from any location within the United States. You will be responsible for the thermal design, analysis, and management of complex electronic systems, ensuring optimal performance and reliability. This role requires a strong foundation in thermodynamics, heat transfer principles, fluid dynamics, and computational fluid dynamics (CFD) analysis. You will work closely with product development teams to integrate thermal management solutions from concept through production, addressing challenges associated with high-power density and compact designs.

Responsibilities:

• Perform detailed thermal analysis and simulations using CFD software (e.g., ANSYS Icepak, COMSOL, FloTHERM) for electronic components and systems.
• Develop innovative thermal management solutions, including heat sinks, fans, heat pipes, and liquid cooling systems.
• Design and specify thermal components and materials, considering performance, cost, and manufacturability.
• Collaborate with mechanical, electrical, and firmware engineers to integrate thermal designs into product architectures.
• Conduct thermal testing and validation of prototypes and production units to verify simulation results and ensure performance targets are met.
• Identify and resolve thermal issues that arise during product development and manufacturing.
• Create detailed thermal design documentation, reports, and presentations.
• Stay abreast of the latest advancements in thermal management technologies and best practices.
• Contribute to the development of thermal design guidelines and standards.
• Mentor junior engineers and provide technical leadership in the field of thermal engineering.

Qualifications:

• Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field. Master's or PhD is preferred.
• Minimum of 6 years of experience in thermal engineering, with a strong focus on electronics cooling.
• Proficiency in using CFD software for thermal analysis and design optimization.
• Solid understanding of heat transfer modes (conduction, convection, radiation) and fluid dynamics.
• Experience with thermal test equipment and data acquisition systems.
• Familiarity with electronic components and their thermal characteristics.
• Knowledge of material properties relevant to thermal management.
• Strong analytical and problem-solving skills with meticulous attention to detail.
• Excellent written and verbal communication skills, capable of effectively presenting technical information.
• Proven ability to work independently and manage projects effectively in a remote environment.
• Must be authorized to work in the US and able to work remotely from any US state.

This position, centered conceptually around our client's operations in Boise, Idaho, US , allows you to contribute your expertise remotely, shaping the thermal performance of next-generation technologies.